Manufacturing process

CAD design system on which carpet designs are created and a design disc produced.

Automatic jacquard card stamping using design disc programme to reproduce design in jacquard card form.

Lacing machine lacing together jacquard cards in sequence of design (machine 100 years old).

Winding of woollen pile yarn onto bobbins.

Showing the jacquard cards hung on the loom for producing the designs.

The beam winding machine winding the polyester/cotton warp backing yarns.

Showing the pile yarn on a creel at the back of the loom.

Weaving on a narrow width wilton jacquard carpet loom.

Hand finishing the woven carpet.

Steaming the pile of the carpet in order to enhance colour and design definition.

Final inspection and measuring of carpet.